The Story
Industrial Ultrasonic Extractor – QualiUltra™ iExt Series
The QualiUltra™ iExt Series is an industrial ultrasonic extractor designed to integrate probe sonication, controlled stirring, and cooling assistance for efficient extraction and reaction workflows. Built for larger processing volumes than standard laboratory units, this system supports a smooth transition from small-scale trials to pilot-scale production. Adjustable ultrasonic power enables precise control of cavitation intensity across different solvents, solid loads, and target compounds. Integrated stirring enhances uniform mixing, while cooling circulation helps regulate temperature during extended operation.
The QualiUltra™ iExt Series supports ultrasonic-assisted extraction across reactor capacities ranging from 5 L to 50 L. A large-diameter ultrasonic probe delivers high-energy acoustic waves directly into the process medium, promoting cavitation and micro-level mixing. This action improves mass transfer efficiency and shortens extraction time compared to static soaking or basic agitation. A dedicated stirring motor maintains consistent mixing performance across varying viscosities, while built-in cooling circulation options assist in maintaining stable temperatures for heat-sensitive applications.
Applications
Botanical and Natural Product Extraction
Ultrasonic cavitation breaks down plant cell structures and enhances solvent penetration, improving recovery of active compounds from herbs, roots, and other botanical materials. Temperature control helps preserve sensitive fractions during extended processing.
Food and Flavor Processing R&D
Ultrasonication improves extraction of flavors, pigments, and functional ingredients from food-grade materials. Continuous stirring keeps solids evenly suspended, supporting consistent batch outcomes. Cooling support helps maintain stable conditions for volatile or heat-sensitive components.
Pharmaceutical and API Intermediate Research
Ultrasonic-assisted extraction accelerates solvent screening and process optimization during method development. Controlled mixing ensures uniform interaction between solvents and solids, improving reproducibility across trials. Larger reactor capacities support scale-up once parameters are defined.
Environmental and Analytical Sample Preparation
Ultrasonication enhances extraction of contaminants and organic compounds from soils, sediments, and particulate samples into solvent phases. Adjustable power and steady mixing improve consistency in preparation protocols, while cooling helps reduce losses during longer cycles.
Chemical Processing and Dispersion Tasks
This ultrasonic system supports dispersion and slurry conditioning within extraction or reaction workflows. Sonication minimizes particle agglomeration, and stirring maintains even distribution, contributing to more stable downstream filtration and separation processes.
Standards
- IEC 61010-1: Defines safety requirements for electrical equipment used in measurement, control, and laboratory environments, supporting safe system operation.
- IEC 61326-1: Covers electromagnetic compatibility requirements for measurement, control, and laboratory equipment, helping maintain reliable performance in different operating conditions.
- ISO 20427: Provides guidance for ultrasonic dispersion methods, supporting consistent process documentation and reproducibility.
Industrial Ultrasonic Extractor – QualiUltra™ iExt Series Key Features
Reactor-Scale Ultrasonic Extraction
Handles working volumes from 5 L to 50 L, making the system suitable for pilot-scale processing and larger batch operations.
Adjustable Ultrasonic Power by Model
Flexible power settings allow precise tuning of cavitation intensity for different materials, solvents, and solid concentrations.
Large-Diameter Probe Options
Probe dimensions are matched to reactor size to support efficient acoustic energy transfer across higher-volume batches.
Integrated Stirring for Uniform Processing
Built-in stirring maintains stable suspension of solids and promotes consistent extraction conditions throughout the vessel.
Cooling Circulation Support
Model-specific cooling circulation helps control temperature rise during extended processing cycles and sensitive applications.
Process-Friendly Operating Ranges
Stirring speed control aligns with standard extraction workflows, allowing straightforward setup and repeatable operation.
Theory and Method
Ultrasonic-assisted extraction is driven by cavitation generated through high-frequency vibration at the probe tip. The rapid formation and collapse of microbubbles create localized shear forces and micro-jets, which disrupt solid structures and enhance solvent interaction. Stirring maintains uniform bulk mixing, keeping particles suspended and ensuring consistent extraction throughout the reactor. Power settings and processing time determine total energy input, influencing both extraction efficiency and temperature rise. Cooling circulation helps maintain stable temperatures, especially when working with heat-sensitive compounds.
A typical workflow begins by adding solvent and solid material into the reactor, followed by setting an appropriate stirring speed to maintain suspension. Ultrasonic power and processing duration are then configured based on the material and desired outcome. During operation, temperature is monitored, and adjustments to power or mixing can be made to meet extraction targets. Once the process is complete, solids are separated using filtration or centrifugation, and the extracted solution proceeds to concentration, purification, or analytical stages.
Industrial Ultrasonic Extractor – QualiUltra™ iExt Series Technical Specification
| Model | QualiUltra™ iExt 5 | QualiUltra™ iExt 10 | QualiUltra™ iExt 15 | QualiUltra™ iExt 30 | QualiUltra™ iExt 50 |
|---|---|---|---|---|---|
| Frequency | 20-25kHz | 20-25kHz | 20-25kHz | 20-45kHz | 20-25kHz |
| Power | 20-1000 (W) | 20-1200(W) | 200-1500(W) | 200-1800(W) | 250-2400(W) |
| Reactor Capacity | 5L | 10L | 15L | 30L | 50L |
| Hron Diameter | Φ30 | Φ30 | Φ30 | Φ50 | Φ50 |
| Working Voltage | 220V | 220V | 220V | 220V | 220V |
| Ultrasonic Time | 0.1-99.9s | 0.1-99.9s | 0.1-99,9s | / | / |
| Gap Time | 0.1-99.9s | 0.1-99.9s | 0.1-99,9s | / | / |
| Working Time | 1-999min | 1-999min | 1-999min | 1s-59min59s | 1s-59min59s |
| Power Setting | 1-99% | 1-99% | 1-99% | 1-99% | 1-99% |
| Duty Ratio | 0.1-99.9% | 0.1-99.9% | 0.1-99,9% | / | / |
| Thermometer | Yes | Yes | Yes | Yes | Yes |
| Mixing Power | 60W | 60W | 90W | 120W | 120W |
| Stirring Speed | 10-600r/min | 10-600r/min | 10-600r/min | 10-600r/min | 100-600r/min |
| Rack | Stainless Steels | ||||
| Additive Containers | Yes | Yes | Yes | Yes | Yes |
| Liquid Filling And Draining Ports | Yes/Yes | Yes/Yes | Yes/Yes | Yes/Yes | Yes/Yes/Yes |
| Refrigeration Equipment | DLK-5003 | DLK-5007 | DLK-5010 | DLK-5010 | DLK-5010 |
Description
Industrial Ultrasonic Extractor – QualiUltra™ iExt Series
The QualiUltra™ iExt Series is an industrial ultrasonic extractor designed to integrate probe sonication, controlled stirring, and cooling assistance for efficient extraction and reaction workflows. Built for larger processing volumes than standard laboratory units, this system supports a smooth transition from small-scale trials to pilot-scale production. Adjustable ultrasonic power enables precise control of cavitation intensity across different solvents, solid loads, and target compounds. Integrated stirring enhances uniform mixing, while cooling circulation helps regulate temperature during extended operation.
The QualiUltra™ iExt Series supports ultrasonic-assisted extraction across reactor capacities ranging from 5 L to 50 L. A large-diameter ultrasonic probe delivers high-energy acoustic waves directly into the process medium, promoting cavitation and micro-level mixing. This action improves mass transfer efficiency and shortens extraction time compared to static soaking or basic agitation. A dedicated stirring motor maintains consistent mixing performance across varying viscosities, while built-in cooling circulation options assist in maintaining stable temperatures for heat-sensitive applications.
Applications
Botanical and Natural Product Extraction
Ultrasonic cavitation breaks down plant cell structures and enhances solvent penetration, improving recovery of active compounds from herbs, roots, and other botanical materials. Temperature control helps preserve sensitive fractions during extended processing.
Food and Flavor Processing R&D
Ultrasonication improves extraction of flavors, pigments, and functional ingredients from food-grade materials. Continuous stirring keeps solids evenly suspended, supporting consistent batch outcomes. Cooling support helps maintain stable conditions for volatile or heat-sensitive components.
Pharmaceutical and API Intermediate Research
Ultrasonic-assisted extraction accelerates solvent screening and process optimization during method development. Controlled mixing ensures uniform interaction between solvents and solids, improving reproducibility across trials. Larger reactor capacities support scale-up once parameters are defined.
Environmental and Analytical Sample Preparation
Ultrasonication enhances extraction of contaminants and organic compounds from soils, sediments, and particulate samples into solvent phases. Adjustable power and steady mixing improve consistency in preparation protocols, while cooling helps reduce losses during longer cycles.
Chemical Processing and Dispersion Tasks
This ultrasonic system supports dispersion and slurry conditioning within extraction or reaction workflows. Sonication minimizes particle agglomeration, and stirring maintains even distribution, contributing to more stable downstream filtration and separation processes.
Standards
- IEC 61010-1: Defines safety requirements for electrical equipment used in measurement, control, and laboratory environments, supporting safe system operation.
- IEC 61326-1: Covers electromagnetic compatibility requirements for measurement, control, and laboratory equipment, helping maintain reliable performance in different operating conditions.
- ISO 20427: Provides guidance for ultrasonic dispersion methods, supporting consistent process documentation and reproducibility.
Industrial Ultrasonic Extractor – QualiUltra™ iExt Series Key Features
Reactor-Scale Ultrasonic Extraction
Handles working volumes from 5 L to 50 L, making the system suitable for pilot-scale processing and larger batch operations.
Adjustable Ultrasonic Power by Model
Flexible power settings allow precise tuning of cavitation intensity for different materials, solvents, and solid concentrations.
Large-Diameter Probe Options
Probe dimensions are matched to reactor size to support efficient acoustic energy transfer across higher-volume batches.
Integrated Stirring for Uniform Processing
Built-in stirring maintains stable suspension of solids and promotes consistent extraction conditions throughout the vessel.
Cooling Circulation Support
Model-specific cooling circulation helps control temperature rise during extended processing cycles and sensitive applications.
Process-Friendly Operating Ranges
Stirring speed control aligns with standard extraction workflows, allowing straightforward setup and repeatable operation.
Theory and Method
Ultrasonic-assisted extraction is driven by cavitation generated through high-frequency vibration at the probe tip. The rapid formation and collapse of microbubbles create localized shear forces and micro-jets, which disrupt solid structures and enhance solvent interaction. Stirring maintains uniform bulk mixing, keeping particles suspended and ensuring consistent extraction throughout the reactor. Power settings and processing time determine total energy input, influencing both extraction efficiency and temperature rise. Cooling circulation helps maintain stable temperatures, especially when working with heat-sensitive compounds.
A typical workflow begins by adding solvent and solid material into the reactor, followed by setting an appropriate stirring speed to maintain suspension. Ultrasonic power and processing duration are then configured based on the material and desired outcome. During operation, temperature is monitored, and adjustments to power or mixing can be made to meet extraction targets. Once the process is complete, solids are separated using filtration or centrifugation, and the extracted solution proceeds to concentration, purification, or analytical stages.
Industrial Ultrasonic Extractor – QualiUltra™ iExt Series Technical Specification
| Model | QualiUltra™ iExt 5 | QualiUltra™ iExt 10 | QualiUltra™ iExt 15 | QualiUltra™ iExt 30 | QualiUltra™ iExt 50 |
|---|---|---|---|---|---|
| Frequency | 20-25kHz | 20-25kHz | 20-25kHz | 20-45kHz | 20-25kHz |
| Power | 20-1000 (W) | 20-1200(W) | 200-1500(W) | 200-1800(W) | 250-2400(W) |
| Reactor Capacity | 5L | 10L | 15L | 30L | 50L |
| Hron Diameter | Φ30 | Φ30 | Φ30 | Φ50 | Φ50 |
| Working Voltage | 220V | 220V | 220V | 220V | 220V |
| Ultrasonic Time | 0.1-99.9s | 0.1-99.9s | 0.1-99,9s | / | / |
| Gap Time | 0.1-99.9s | 0.1-99.9s | 0.1-99,9s | / | / |
| Working Time | 1-999min | 1-999min | 1-999min | 1s-59min59s | 1s-59min59s |
| Power Setting | 1-99% | 1-99% | 1-99% | 1-99% | 1-99% |
| Duty Ratio | 0.1-99.9% | 0.1-99.9% | 0.1-99,9% | / | / |
| Thermometer | Yes | Yes | Yes | Yes | Yes |
| Mixing Power | 60W | 60W | 90W | 120W | 120W |
| Stirring Speed | 10-600r/min | 10-600r/min | 10-600r/min | 10-600r/min | 100-600r/min |
| Rack | Stainless Steels | ||||
| Additive Containers | Yes | Yes | Yes | Yes | Yes |
| Liquid Filling And Draining Ports | Yes/Yes | Yes/Yes | Yes/Yes | Yes/Yes | Yes/Yes/Yes |
| Refrigeration Equipment | DLK-5003 | DLK-5007 | DLK-5010 | DLK-5010 | DLK-5010 |
