Smart Factory For Education QualiFF04™

Smart Factory For Education QualiFF04™

QualiFF04™ delivers an authentic, real-world manufacturing learning environment powered by full-scale industrial equipment, enabling end-to-end production of actual products from concept to completion.

This advanced training lab integrates cutting-edge automation technologies, including automated storage and retrieval systems (ASRS), autonomous mobile robots (AMRs), industrial robotic arms, CNC milling and lathe systems, laser marking units, machine vision inspection systems, and a fully connected Industry 4.0 sensor and networking infrastructure.

Intelligent sensors continuously capture and transmit real-time operational data through a layered Ethernet and Industrial IoT (IIoT) architecture. The system supports centralized control, cloud-based connectivity, and embedded data analytics for performance monitoring and process optimization.

Computer Integrated Manufacturing 4.0 is built on a flexible, modular, multi-station framework designed to meet diverse training needs. Each workstation can be configured and expanded as required, with seamless integration of third-party components and customized system setups.

CIM 4.0 Manufacturing Demonstration Lines for Education

The Computer Integrated Manufacturing 4.0 solution introduces real-world industrial automation and smart manufacturing principles into vocational and engineering education. It equips students with practical exposure to modern factory environments, helping them build skills aligned with future industrial careers.

Designed with a system-level perspective, this solution extends beyond standalone equipment to focus on complete systems integration, industrial networking, and communication technologies. It also develops essential hands-on competencies required in today’s advanced manufacturing sector. At its core, Industry 4.0 emphasizes collaboration and connected technologies, and this solution reflects those principles throughout its design.

Our focus is on delivering advanced training platforms that align with the evolving demands of Industry 4.0. By strengthening experiential learning and covering key areas of modern industrial practices, this solution contributes to preparing the next generation of skilled technical professionals.

This advanced manufacturing platform delivers a complete end-to-end production workflow using real industrial equipment capable of processing actual products. Built to mirror modern smart factory environments, it integrates the essential elements of advanced manufacturing and provides practical, hands-on learning in automation and Industry 4.0 technologies for students across all skill levels.

At the core of the system is an Autonomous Mobile Robot (AMR) that works in coordination with automated storage systems, industrial robotic arms, CNC milling and turning machines, laser marking units, visual inspection stations, and software for live monitoring, process control, sorting, and palletizing. This fully connected environment allows learners to practice and apply industrial skills in realistic operational scenarios.

Through a fully simulated Computer Integrated Manufacturing (CIM) workflow, students develop a complete understanding of the production lifecycle—from order processing and inventory coordination to automated fabrication, quality assurance, and final dispatch.

Learners configure and operate integrated manufacturing cells, gaining direct experience with mass production systems using industrial-grade technologies such as full-scale conveyor lines, AMRs, 3-axis CNC milling machines, CNC lathes, ASRS (Automated Storage and Retrieval Systems), laser marking systems, visual inspection technologies, and a fully networked Industry 4.0 sensor ecosystem.

This Industry 4.0 education solution is a modular and scalable platform designed to teach the core principles, systems, and technologies behind smart manufacturing and computer-integrated production environments.

	Autonomous Mobile Robots (AMR) Autonomous Mobile Robot (AMR) with an industrial collaborative robot mounted on a platform for pallet handling operations. Includes built-in collision avoidance safety systems and battery-powered operation with an automatic charging and docking station. The system is supplied with AMR control and programming software, an integrated robot guidance vision sensor for positioning and object detection, and wireless communication for remote control and system integration.
	Automated Storage & Retrieval Station (ASRS) The ASRS includes a dedicated 4-axis robot that transfers parts between storage cells and conveyor pallets. It is operated and monitored via a central control console and supports optional RFID and tracking systems for inventory control and location tracking.
	UV Laser Marking System The autonomous mobile robot transports parts from the CNC milling machine to the laser marking system. The laser marking unit is designed to process a wide range of materials, including plastics, reflective metals, and heat-sensitive surfaces. After marking is completed, the robot transfers the part to the next processing station.
	Central Control Station The central control station integrates a vision system, PLC programming software, and MES control software. It is equipped with a Siemens SIMATIC S7-1200 PLC and enables system-wide communication, automation, and coordination within an Industry 4.0 environment.
	Small CNC Lathe Machining The robot transfers parts from the conveyor to the CNC lathe for machining. The lathe processes a range of materials, including aluminum, brass, plastic, wood, composites, and wax. After machining is completed, the machine door opens automatically, allowing the robot to move the part to the next station.
	Small CNC Center Machining The 3-axis CNC machining center features an automatic door that opens when the robot loads parts from the previous station. It is capable of machining materials such as aluminum, brass, plastic, wood, composites, and wax. After machining is completed, the door reopens and the robot transfers the part to the next station.

Computer Integrated Manufacturing 4.0 is a next-generation system designed for advanced technical training in educational environments. Enhanced with Industry 4.0–ready components and technologies, it enables learners to gain practical experience in installing, operating, and managing modern manufacturing systems similar to real industrial upgrade scenarios.

At the core of the solution is a full-scale Computer Integrated Manufacturing Industry 4.0 production line that simulates complete manufacturing workflows. It includes integrated stations for part production, product assembly, and quality testing in line with industrial standards.

The system is designed with a modular and scalable architecture, allowing each station to be configured and expanded according to institutional requirements. It also supports third-party components and customized configurations, enabling flexible deployment with varying numbers of stations. This structure provides comprehensive training in both core manufacturing processes and Industry 4.0 technologies.